Chemical Digestion
Aqueous cooking liquor penetrates wood chips to extract lignin through the application of sulfurous acid. Acid sulfite pulping yields a high-purity cellulose substrate that is specifically prepared for the manufacture of viscose or acetate filaments. The resulting material possesses the high reactivity and brightness levels necessary for chemical conversion into textile yarns.
Sulfite Mechanism
Bisulfite ions and free sulfur dioxide react with the lignin polymers to render them soluble in water. This process operates at a low pH level between one and two in large pressurized vessels. Because the acid conditions can degrade the cellulose chains, operators must monitor the temperature and time to maintain a specific degree of polymerization.
The pulp remains easier to bleach than the darker varieties produced by alkaline methods.
Fibre Property
Yield and absorbency are the primary characteristics that distinguish this material. Their soft texture makes them ideal for specialized non-woven fabrics or fine clothing. Purity levels are measured by the residual hemicellulose.
Recovery Operation
Recycling of the chemicals depends on the type of base used in the cooking liquor. Magnesium and ammonia bases allow for the efficient capture of sulfur dioxide during the evaporation and burning of the spent liquor. Calcium-based systems are less common in modern mills because the minerals are harder to reclaim.
This stage marks the end of the chemical cycle before the pulp enters the washing and bleaching plant.