Pulping Technology
A specialized wood pulping process yields high-purity dissolving pulp used for manufacturing viscose and lyocell textile fibres. This method, known as pre hydrolysis kraft, combines an acidic pre-treatment step with the traditional alkaline kraft process to eliminate unwanted hemicellulose. Dissolving pulps with very high cellulose content require this treatment to ensure excellent reactivity during fibre spinning.
The pulping technology of pre hydrolysis kraft generates the primary starting material for high-performance regenerated cellulose fabrics.
Chemical Process
The operation begins by treating wood chips with high-pressure steam or hot water to hydrolyze the hemicellulose fraction. Following this step, the pre hydrolysis kraft process subjects the material to a standard alkaline cook to dissolve the lignin. This dual-stage treatment successfully separates the hemicelluloses from the alpha-cellulose fibers.
The resulting pulp undergoes oxygen delignification and bleaching to achieve maximum brightness.
Process Boundary
Operationally, this complex pulping method is more expensive and yields less material than standard paper-grade kraft pulping. While pre hydrolysis kraft produces the ultra-pure pulp necessary for textile applications, it generates larger waste streams and requires significant chemical recovery efforts. Mills must operate dedicated recovery boilers to manage the dissolved sugars and organic acids extracted during the initial water cook.
Industrial Output
Using this high-purity pulp minimizes spinning line blockages and ensures excellent fibre tensile strength. Selecting pulp made via pre hydrolysis kraft yields finished yarn with superior dye uniformity and soft hand. Fabric brands specify this pulp grade to ensure their products meet rigorous durability and quality standards.