Verification Process
Verification processes conducted at the factory gate ensure that the final production lot meets the agreed specifications before transport begins. Implementation of pre-shipment quality assurance involves a physical inspection of a random sample from the total order. This step acts as the final checkpoint for colour accuracy, construction, safety and packaging compliance.
A formal report is generated to document the findings for the buyer. Final approval for export depends on these results.
Inspection Protocol
Standardized methods for evaluating defects are applied to the chosen samples. During pre-shipment quality assurance, inspectors check for common issues like skipped stitches, shade variation or incorrect labelling. The number of allowed defects is determined by the acceptable quality limit agreed upon in the contract.
Batch Selection
Randomness in the sampling process is necessary for a statistically valid result. Because pre-shipment quality assurance covers the entire production run, the inspector must select boxes from different parts of the warehouse. This prevents the factory from presenting only the best items for review.
Risk Mitigation
Financial consequences of shipping faulty goods are severe for both the mill and the retailer. By conducting pre-shipment quality assurance, brands can identify problems while the goods are still at the factory and can be repaired. Final approval for shipment is only granted once all criteria have been satisfied.